Precision Engineered Mass Transfer Products & Industrial Solutions

Precision-engineered corrugated packing profiles developed for high-efficiency mass transfer applications.

Advanced structured packing geometry developed through in-house tooling expertise — delivering consistent performance and manufacturability.

We specialize in the development of tooling for structured packing, including corrugated and perforated sheet profiles used in distillation, absorption, and separation processes.

With deep expertise in sheet metal forming, we design and manufacture tooling that ensures precise corrugation geometry, uniform perforation patterns, and consistent layer alignment.

Our development approach focuses on achieving optimal surface area distribution, mechanical strength, and repeatable production quality.

Technical Capabilities

• ✔ Corrugated sheet profile tooling
• ✔ Perforation pattern development (various hole sizes & densities)
• ✔ Angle-controlled corrugation forming
• ✔ Layer alignment and stacking consistency
• ✔ Tooling for different packing sizes and configurations
• ✔ Optimization for surface area vs pressure drop balance

Manufacturing Strength

• ✔ Corrugation uniformity
• ✔ Hole quality and distribution
• ✔ Sheet flatness after forming
• ✔ Dimensional consistency during assembly

We have been involved in early-stage development of complex structured and random packing geometries for global OEMs since early 2000s.

• ✔ Developed precision tooling for advanced random packing used in global applications
• ✔ Successfully manufactured complex high-performance random packing geometry for an international client
• ✔ One of the earliest successful production developments of this geometry

Starting from a basic conceptual profile, the complete manufacturable geometry—including critical forming details—was engineered and successfully translated into production tooling, resulting in first successful part realization.

Representative tray valve components developed through precision tooling and forming processes.

• ✔ Moving valves
• ✔ Fixed valves
• ✔ Custom valve configurations
• ✔ Precision forming processes
• ✔ Application-specific manufacturing

Images shown for representation; critical geometries intentionally not disclosed.

Advanced vane/lamella geometry engineered for high-efficiency droplet separation in demanding process environments.

Technical Highlights

• ✔ Optimized hook vane geometry
• ✔ Engineered drainage paths
• ✔ Designed for high gas velocity service
• ✔ Uniform flow distribution
• ✔ High structural rigidity
• ✔ Modular lamella pack construction

Applications

• ✔ Mist eliminators / vane separators
• ✔ Lamella separator systems
• ✔ Wet scrubbers
• ✔ Gas-liquid separators
• ✔ Evaporators & process columns

Suitable for replacement and retrofit of existing lamella separator systems.